Many molders actually think that scientific micro-injection molding is still impossible because it seems to require a microscope to ensure it is done correctly. When you consider that people used to say the same thing to processed Bucket Mould, it is easy to see the flaws in this logic. Custom injection molds seem to be not only a proven method but also an ideal way to perfect the process.

The name of scientific micro-injection molding itself implies the meaning of this method: scientific micro-injection molding technology transfers plastic fillers at a rate of 95% of the volume of the part. There are five components to achieve this unique and complex molding method:

Robust molds designed to withstand the process.

The size and production of the press can produce the correct injection pressure, thereby eliminating potential pressure accumulation

Compatible resin, with predictable drying speed.

Establish parameters to optimize resin performance and drying time.

Mini tool for the testing process.

Make sure your starting components can work together to create a product that suits your desired results. It is also vital that the team understands what needs to be done and how to do it.

The process is still in its early stages, which means very specific steps are required to make it work.

Study the viscosity. This is part of most scientific forming processes, but it is impossible for micro-parts because the research time for this process is too short.

Test the balance of the cavity.

The pressure drop during the execution of the research process. For microprocessing, this means monitoring the total pressure to ensure that it is not close to the set maximum.

Determine the process window.

Determine and perform gate sealing. This is a unique challenge for microprocessing, but it is not impossible.

Study the time required for proper cooling.

As the industry begins to accept the process, these steps may change. You can consider adopting more methods and ideas for improvement, especially for ideas in different areas of the industry. The future steps will be more diverse. At present, these steps prove that the process is not only feasible in theory, but also feasible in practice, especially for custom injection molded Drawer Mould that require more attention to detail.